Senior Process Engineer - Mechanical Design and Automation

Additional Locations: Costa Rica-Coyol

Diversity - Innovation - Caring - Global Collaboration - Winning Spirit - High Performance

At our company, we value diversity and believe it is our greatest strength. We are committed to empowering women, supporting the LGBTQ+ community, and creating opportunities for individuals with disabilities. Our belief is that your diversity enriches our work environment. As an equal opportunity employer, we wholeheartedly welcome applications from all qualified candidates, regardless of their background. Additionally, we have a Gender Equality Policy that reflects our commitment to fairness and equality in the workplace.

Hybrid Roles:

Boston Scientific's hybrid workplace includes Working From Home and onsite. You will have the opportunity to discuss details in the interview.

About the role:

Works cross-functionally to lead process development of complex technologies on new products and ensures efficient and effective transfer of new product into production.

Mechanical Design (Mechatronics-Oriented):

• Design and develop custom mechanical systems, machine parts, jigs, and fixtures using CAD tools (e.g., SolidWorks, AutoCAD, PTC Creo).
• Apply knowledge of kinematics, statics, dynamics, and materials science to design robust, cost-effective equipment.
• Work with multi-body simulations, FEA (Finite Element Analysis), and tolerance analysis to validate designs.
• Integrate motion systems (servo motors, linear actuators, gearboxes) into automated process equipment.
• Ensure mechanical components align with electrical and control systems during the design phase (true mechatronic integration).
• Collaborate with vendors and fabrication shops for prototyping and commissioning. •  Design and develop custom mechanical systems, machine parts, jigs, and fixtures using CAD tools (e.g., SolidWorks, AutoCAD, PTC Creo).
• Apply knowledge of kinematics, statics, dynamics, and materials science to design robust, cost-effective equipment.
• Work with multi-body simulations, FEA (Finite Element Analysis), and tolerance analysis to validate designs.
• Integrate motion systems (servo motors, linear actuators, gearboxes) into automated process equipment.
• Ensure mechanical components align with electrical and control systems during the design phase (true mechatronic integration).
• Collaborate with vendors and fabrication shops for prototyping and commissioning.

Process Control & Automation:

• Design, configure, and optimize automated process control systems using PLCs (Siemens, Allen-Bradley), HMIs, and SCADA.
• Develop and maintain control logic, safety interlocks, and communication protocols (e.g., Modbus, EtherNet/IP, CANopen).
• Apply control theory (e.g., PID tuning) for process optimization, stability, and performance monitoring.
• Interface control systems with sensors, encoders, vision systems, and industrial robotics.
• Implement data acquisition and analysis for OEE, process capability, and predictive maintenance.

Process Engineering & Continuous Improvement:

• Lead Design for Manufacturability (DFM) and Design for Automation (DFA) reviews.
• Evaluate and improve process flow, takt time, throughput, and quality metrics.
• Implement Lean Manufacturing, Kaizen, and Six Sigma practices.
• Conduct root cause analysis (RCA) and failure mode effect analysis (FMEA).
• Support New Product Introduction (NPI) through early involvement in design phases.
• Assess process capabilities, prioritize process improvement opportunities, and innovate and implement process improvements on platform or derivative projects.
• Apply technical knowledge to innovate, design, and develop processes, procedures, tooling, and/or automation.
• Execute the functional deliverables associated with the PDP/TDP, Project Management, and Quality Systems.
• Ensure proper documentation is completed to meet quality systems requirements (e.g., BOMs, Routers, FMEAs).
• Develop qualified production lines.
• May supervise Technicians and Engineers to achieve project goals.

• Additional Duties:
• Oversees development builds associated with the project using special work requests.
• Writes and reviews validation protocols and reports applicable to new processes.
• Plans, organizes, and conducts all aspects of technical reviews.
• Provides Design for Manufacturability (DFM) input to the engineering print package.
• Contributes ideas to or generates Intellectual Property submissions.
• Trains and/or provides work direction to technicians and engineers and may train manufacturing personnel when required as part of a validation.
• May serve as a core team member or extended team member on new product projects.

Minimum Requirements

• Bachelor’s or Master’s Degree in Mechatronics Engineering, Mechanical Engineering, Electrical Engineering, or a related field.
• 7+ years of experience in process engineering, mechanical design, and control system integration in a manufacturing or industrial automation setting.
• Proven experience in:

1. 3D mechanical CAD tools (e.g., SolidWorks, PTC Creo, AutoCAD)
2. PLC/HMI development (e.g., Siemens TIA Portal, Allen-Bradley RSLogix/Studio 5000)
3. Motion control systems (e.g., servo drives, stepper motors, pneumatics)
4. Control systems programming, electrical panel layout, and troubleshooting.
5. Strong understanding of mechatronic system integration—including mechanical, electrical, and software interfaces.
6. Familiar with robotics, machine vision, and industrial communication protocols.
7. Experience with process documentation (P&IDs, control narratives, wiring diagrams).
8. Ability to lead cross-functional teams and drive projects from concept to production.

Preferred Qualifications:

• Experience with MATLAB/Simulink or other modeling/simulation tools.
• Familiarity with NI LabVIEW, Python, or C/C++ for custom test or automation tools.
• Experience in regulated industries (medical device, automotive, aerospace, or semiconductor).
• Professional Engineer (PE) license or relevant certifications (e.g., Six Sigma Black Belt).
• Knowledge of Industry 4.0, IoT-enabled manufacturing, and digital twin technologies.

Requisition ID: 611474

As a leader in medical science for more than 40 years, we are committed to solving the challenges that matter most – united by a deep caring for human life. Our mission to advance science for life is about transforming lives through innovative medical solutions that improve patient lives, create value for our customers, and support our employees and the communities in which we operate. Now more than ever, we have a responsibility to apply those values to everything we do – as a global business and as a global corporate citizen.

So, choosing a career with Boston Scientific (NYSE: BSX) isn’t just business, it’s personal. And if you’re a natural problem-solver with the imagination, determination, and spirit to make a meaningful difference to people worldwide, we encourage you to apply and look forward to connecting with you!

Benefits • Life-Work Integration • Community • Career Growth

At Boston Scientific, you will find a collaborative culture driven by a passion for innovation that keeps us connected on the most essential level. With determination, imagination, and a deep caring for human life, we’re solving some of the most important healthcare industry challenges. Together, we’re one global team committed to making a difference in people’s lives around the world. This is a place where you can find a career with meaningful purpose—improving lives through your life’s work.